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Will it hold? Stress, vibration and heat on CalculiX

DesignX now runs engineering simulation on CalculiX, the open-source finite-element solver. Hold a face, load another, run, and read the safety factor on the part. Genie can set up and run studies for you.

2 min read

Before a part is made, you want to know whether it will bend, break, shake or overheat. DesignX now answers that in the browser, on the same model you designed, using CalculiX, a well-known open-source finite-element solver.

Real recordingA stress study on a bracket, from the first click to the report.

What you see in the video

  1. Inspect & Tools → Simulate → Stress.
  2. Hold the underside of the base, where it bolts down.
  3. Load the upright with 500 N.
  4. Run. The colour map appears on the deformed part with a plain verdict: Safe, lowest safety factor 7.82.
  5. Probe any point for its value, and open the report in a tab of its own.

Study types

Study Answers
Stress Will it bend too far or yield under this load?
Vibration What are its natural frequencies and mode shapes?
Heat How hot does it get, in steady state or over time?
Buckling At what load does a slender part give way?
Harmonic response How does it respond to shaking at a given frequency?
Shock What does a short, sharp load do to it?

Why you can trust the numbers

  • Checked against known answers. 33 of 33 benchmark cases, textbook problems and public NAFEMS benchmarks among them, land within 1 % of the reference values.
  • Checks in every report. Each report says whether forces balance, whether the mesh is fine enough, and where a hand calculation agrees. It also lists its assumptions and limits, and it prints to PDF.
  • Clear limits. Studies are linear and elastic: no yielding, contact or bolt preload yet. Touching parts are treated as bonded, and the report says so.

Ask Genie instead

You can also just ask: “Will this bracket hold 500 N on the top face?” Genie sets up the study, runs it, checks that the mesh has converged, and explains the result, with a design change to try if the answer is no.

Try it: open any part, go to Inspect & Tools → Simulate, pick a study, and add one fixture and one load.

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